Bring products to market faster and cheaper with digital twin.

Background image: Consumer Digital Twin Kalypso

We help companies create superior digital replicas of products, equipment, systems and processes to optimize development and manufacturing productivity.

The barrier to entry in the consumer industry has been drastically lowered. E-commerce offers low-cost distribution, social media makes it possible to reach millions efficiently and without significant upfront capital investment in brick-and-mortar. As a result, there is proliferation of new products and challenger brands in the consumer space.

Small companies are going to market, often with a single product, taking market share from traditional consumer giants. To remain competitive, traditional players in the consumer space must adapt to this new pace and mindset with increased speed of innovation, and find ways to bring new products to market faster while mitigating risk.

Using digital twin technology to replicate manufacturing equipment and processes enables companies to improve product and equipment design, increase production throughput, shorten commission time, improve training efficacy and reduce equipment maintenance costs.

Real Results

  • 15% increased efficiency and throughput of manufacturing lines
  • 40% faster start to producing products
  • 75% decreased training time and effort
  • Speed workforce activation with virtual training
  • Increase product consistency and quality
  • Improve line and layout designs
  • Improve product and equipment design
  • Increase equipment lifespan

We drive top and bottom-line results for our clients and help them stay competitive in a digital world.


Product Development

Run virtual simulations through thousands of iterations to generate real-time feedback on design changes

Empower engineering with the data to improve user experience



Optimize production line equipment and layout in a collaborative and closed-loop environment

Detect equipment design, line layout and programing issues via emulation techniques before investing in equipment fabrication and physical testing

Enable visual understanding of how products and packaging interact with manufacturing equipment



Test the efficacy of equipment HMIs in a virtual world

Empower operations with virtual training

Speed training time to develop a more engaged, better equipped workforce

Design maintenance routines and integrate with analytics systems for real-time monitoring and analysis of asset performance

Reduce overall maintenance costs


Supply Chain

Maximize use of raw materials and reduce costs by optimizing your manufacturing processes

Kalypsonians, Stephen Birtsas and Leo Moran join Tech-Clarity's, Jim Brown to have a conversation on the manufacturing digital twin in the CPG industry.

How We Help Companies Enable the Digital Twin

We bring expertise in domains of simulation, emulation, automation control, industrial engineering, and data science to help companies go from concept to reality.

We help companies realize meaningful business value by connecting the potential of the Digital Twin to the specific needs of their operations and developing a comprehensive plan to guide their transformation.

Our operational digital twin technology is uniquely transformative for the consumer industry, as it helps our clients meet capital equipment requirements and high volume.


Equipment Manufacturing

Layout and Line Design

Automation Control

Maintenance Operations

Material Handling

Warehouse Management


Thought Leaders

Steve Headshot 1 July 2022 Compressed
Principal and Global Practice Leader, CPG
Drew Cekada 2016
Principal & Global Practice Leader, Retail