We accelerate sustainability initiatives in industrial operations with a digital and AI-driven approach that spans the value chain.
Industrial operations face mounting pressure to meet ambitious sustainability and ESG targets, but rising costs, aging technology and a lack of clear strategies make delivering results a challenge.
Many organizations have made sustainability pledges, but few have actionable plans. Bridging this gap is critical—not just to meet sustainability goals, but to maintain operational efficiency and profitability in the face of rising costs and stricter regulations.
We help companies close this gap by turning sustainability goals into measurable outcomes. Our practical, data-driven approach delivers results that integrate sustainability into the value chain—not as a standalone initiative, but as a fundamental driver of business success. Achieving meaningful progress requires commitment across the entire value-chain, addressing how digital transformation can drive sustainability from product development, through manufacturing and supply-chain until the end of the lifecycle. By fostering collaboration and embedding sustainability throughout operations, we enable organizations to achieve their ESG targets and drive long-term business value.
Our solutions ensure sustainability initiatives aren’t a separate strategy but a seamless part of how you operate, compete and grow.
Real Results
- Textile manufacturer achieves 4.5% savings on the energy costs, reducing energy loss due to abnormalities by 12%
- Global tire manufacturer reduces energy consumption by 5-10%
- Global construction equipment manufacturer identifies opportunities of $2M in energy savings and 9% reduction in Scope 1 & 2 CO2 emissions
- Global apparel company implements 30 use cases to achieve Scope 3 decarbonization targets and meet regulations
- 98% of organizations have made sustainability pledges, 86% have formal policies yet many struggle to take action or stage investments for optimal ROI*
Rockwell Automation 2024 Sustainability Report
Case Studies
How We Help Drive Product Sustainability
We use digital solutions across the value chain to optimize operations, cut Scope 1, 2 and 3 emissions and ensure compliance with evolving sustainability regulations and stakeholder demands. Our approach drives measurable productivity and sustainability gains while strengthening internal capabilities for long-term success.
Product Development
Revolutionize your design process to deliver innovative, eco-friendly products that last longer, reduce costs and limit environmental impact.
- Automated Lifecycle Assessment: Integrate LCA tools with PLM to reduce product carbon footprint
- Sustainable Materials: Prioritize environmentally-friendly materials
- Modular Designs: Create easily repairable products with interchangeable parts
- Longer Lifespan Products: Engineer for extended product life cycles
Industrial Operations
Optimize production processes with digital and AI for energy savings, reduced emissions, minimized waste. Gain insights to accelerate the transition to renewable energy and achieve Net-Zero goals.
- Energy Efficiency Consulting: Design and deploy strategies to cut energy costs and transition to low-carbon energy sources
- Energy Optimization: Deploy AI-driven energy management systems to optimize consumption and generation
- Software Continuous Emission Monitoring: Track and reduce Scope 1 and 2 emissions with Software CEM®
- Waste Reduction: Minimize waste and support circular economy practices with digital twin solutions
- GLens Software: Unify real-time monitoring and analytics platform for pollution control
Supply Chain Sustainability & Distribution
Optimize raw materials sourcing and supplier operations to enhance sustainability while ensuring transparency and resilience.
- Lifecycle Analysis for Raw Materials: Optimize raw materials sourcing and supplier operations for sustainability and transparency
- Digital Supply Chain Traceability: Track emissions and sustainability metrics throughout the supply chain to enable data-driven decisions and Scope 3 emissions management
- Digital Product Passport: Document product emissions, lifecycle impacts and sustainability credentials for regulatory compliance
- Sustainable Sourcing Strategies: Use analytics to optimize raw material sourcing and reduce Scope 3 emissions impact
End-Use
Extend product lifespans and reduce customer energy consumption with smart, connected products and AR/VR tools that enable efficient use.
- Smart Connected Products: Monitor remotely to provide insights that help consumers use their products more efficiently
- AR/VR: Provide interactive learning, remote support and real-time guidance, enabling users to operate products more efficiently and encourage sustainable practices
- Preventive Maintenance: Optimize energy use performance by leveraging preventive maintenance and remote monitoring of products while they are being used
Scrap & Re-Use
Maximize recycling rates and minimize waste with real-time waste tracking and digitally enabled circular economy solutions.
- Digitally-enabled Watermark: Optimize collection and segmentation at recycling centre through digital watermarks
- Waste Traceability: Monitor waste streams in real-time to improve waste management practices and enhance recycling efforts enabling circular economy
Overarching Value Chain Capabilities
- Sustainability and Decarbonization Assessment (SDA): Transform high-level sustainability strategies into practical, site-specific action plans to drive measurable results
- Software CEM® (Continuous Emission Monitoring): Monitor and reduce Scope 1 and 2 emissions in real-time through automated digital tracking and analytics
Turning Sustainability Commitments into Real Results
We tailor our approach to your current capabilities, challenges and goals.
Our Triple A framework—Assess, Advance, Accelerate—provides a structured methodology to deliver meaningful results. Designed to support continuous improvement, this approach allows organizations to enter at the phase that aligns with their current maturity and evolve over time.
Assess
For organizations starting their sustainability journey, this phase translates high-level corporate strategies into concrete, site-specific initiatives.
Through strategic and physical analysis, we uncover opportunities to optimize operations and establish a clear path forward.
Advance
For organizations with foundational technology already in place, this phase focuses on advancing energy optimization and product development capabilities.
We introduce next-generation digital solutions to drive greater efficiency, innovation and sustainability impact.
Accelerate
For organizations with an aligned strategy and an established technology base, this phase applies advanced analytics and AI to expedite progress.
By harnessing cutting-edge tools, we help you scale and accelerate your sustainability initiatives.
Make sustainability a reality for your operation.
The Kalypso Difference for Sustainability & Energy Management
With over 250 successful sustainability transformations and decades of experience, Kalypso delivers proven, end-to-end solutions that integrate sustainable outcomes across the entire value chain—from product development to manufacturing, supply chain and distribution and end-use. Our technology-agnostic solutions drive tangible business value. As sustainability consultants and implementation partners, we specialize in Scope 1, 2 & 3 initiatives, ensuring sustainability isn’t just a goal but a measurable reality for your organization.
