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Automation Fair®
Discover What’s Possible

November 6-9, 2023
Boston Convention & Exhibition Center

The digital transformation challenge: sponsorship and investment persist, but adoption and maturity are low.


7 in 10 companies are piloting, implementing or using the digital thread yet 60-80% of projects fail. Initiatives are taking twice as long and costing twice as much as expected. And the performance gap between those that succeed and those that don’t is growing.

Visit our team in booth #1240 at Automation Fair to learn how we help manufacturers transition from creating incremental benefit to driving transformational change. Kalypso’s interactive Digital Manufacturing Assessment will demonstrate the methodology for bringing autonomous operations to life, using our proven digital thread assessment to guide manufacturers on a path forward, defined by high impact use cases.

We help you avoid the pitfalls and show business value quickly to create momentum.

Achieve what’s possible in Digital Manufacturing with Kalypso.

Kalypso is Rockwell Automation’s digital services arm.

Our people are innovators, strategists, data scientists and technologists. Product people, with plant-floor expertise.

We bring digital solutions to product problems.

  • Speed time to market
  • Improve quality
  • Increase plant yield
  • Ensure compliance
  • Reduce waste
  • Increase profitability

Real Results

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Case Study / First Solar

Case Study / First Solar: How we helped First Solar ramp faster and deliver better outcomes for sustainable energy with digital twin virtual commissioning of their flagship factory

  • 15% OEE increase during ramp-up

  • 40% reduction in commissioning time

  • Reduced Capex investment

  • Increased training efficiency & efficacy

  • Reduced risk by running ‘what-if’ scenarios

How we helped First Solar ramp faster and deliver better outcomes for sustainable energy with digital twin

First Solar has created a superior digital representation of its material handling system, enabling them to test changes and expansions virtually, as well as predict and prevent operational disruptions.

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Case Study / Newcrest Mining

Case Study / Newcrest Mining: Model Predictive Control for More Efficient Mining

  • Higher recovery

  • Greater throughput

  • Reduced power usage

  • Improved process stability

  • Increased gold recovery

How We Helped Newcrest Mining Maximize Efficiency and Profitability Across Processing Plants with Model Predictive Control

In pursuit of greater efficiency and profitability, Newcrest embarked on a multi-year Process Control & Analytics (PC&A) initiative in partnership with the Kalypso Industrial Data Science team. The forward-thinking PC&A framework strategically combined internal skill enhancement with external collaboration, empowering the deployment of cutting-edge technologies including AI and advanced process controls to revolutionize Newcrest's operations.

Newcrest engaged the Kalypso Industrial Data Science team to explore how Pavilion8® model predictive control (MPC) technology could be deployed in its process plants to achieve key targets. The joint efforts of the Newcrest and Kalypso teams yielded improvements that not only met but often more than doubled the initial targets set, delivering significant and ongoing economic and environmental benefits.

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Case Study / Industrial Manufacturing

Case Study / Industrial Manufacturing: Building Better Tires with AI

  • 45% reduction in down time

  • 100+ more tires per machine per day

  • 550,000 more tires per year

How we helped a major tire manufacturer make half a million more tires each year

Kalypso was brought in by the client to evaluate their tire production with the goal of reducing down time with the help of AI. We trained an algorithm to predict bad splices before they happen and prescribe pressure setting adjustments via the interface to the machine control system, programmatically bringing the splice within tolerance. Our work made it possible to make over half a million more tires every year.

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Our Sessions at Automation Fair

Subject matter experts from Kalypso are participating in panels, showcasing customer success stories and presenting real world guidance for manufacturing transformation.

CV03 - How Newcrest Mining Improved Productivity at Three Goldmines with Model Predictive Control
CV03 - How Newcrest Mining Improved Productivity at Three Goldmines with Model Predictive Control

CV03 - How Newcrest Mining Improved Productivity at Three Goldmines with Model Predictive Control

Newcrest Mining Ltd. engaged Kalypso to implement model predictive control (MPC) using Pavilion software at three locations. By developing MPC applications for Newcrest's grinding, concentration and flotation circuits, we helped the client improve process stability, throughput and gold recovery.

Tue, Nov 7, 2023 @ 10:00 AM

Selfie Kerryn Sakko
Regional Delivery Manager - APAC Kalypso
CV04 - How Thermo Fisher doubled 7-day OEE and Made Other Gains by Harnessing its Production Data
CV04 - How Thermo Fisher doubled 7-day OEE and Made Other Gains by Harnessing its Production Data

CV04 - How Thermo Fisher doubled 7-day OEE and Made Other Gains by Harnessing its Production Data

Thermo Fisher is using Digital Performance Management (DPM) and services from Kalypso to enhance real-time production visibility and accelerate performance improvement in its bio-pharmaceutical operations. Results include increased OEE and generating $5 million more in revenue from a single line.

Tue, Nov 7, 2023 @ 11:00 AM

Sachin Misra
Principal Kalypso
Xavier Hansen
Xavier Hansen
Program Lead & Solutions Architect Thermo Fisher
CV17 - Cimento Itambe Use Case – Process Improvements using FactoryTalk® Analytics™ Pavilion8®
CV17 - Cimento Itambe Use Case – Process Improvements using FactoryTalk® Analytics™ Pavilion8®

CV17 - Cimento Itambe Use Case – Process Improvements using FactoryTalk® Analytics™ Pavilion8®

In this session, you will gain insights on cement process optimization using advanced analytics solutions like Model Predictive Control (MPC). Cimento Itambe will share how they enhanced efficiency, reduced energy consumption and improved product quality, reusing in cost savings and increased competitiveness. Hear about their experience, requirements and results achieved over the last 2 years working with the Pavilion system.

Tue, Nov 7, 2023 @ 9:00 AM

Juliano Linked In photo
Juliano de Goes Arantes
Digital Account Executive Rockwell Automation
IE18 - Digitization of Asset Inspection Using IIoT, Digital Twin and Automated Robots
IE18 - Digitization of Asset Inspection Using IIoT, Digital Twin and Automated Robots

IE18 - Digitization of Asset Inspection Using IIoT, Digital Twin and Automated Robots

Join Kalypso and our robotics partner Taurob to hear how IIoT, digital twin and automated robots can support Oil & Gas operators to digitize and automate asset inspection and maintenance activities on industrial assets.

Speakers: Matt Graves, Guillaume Chevet, Matthias Biegl (Taurob)

Mon, Nov 6, 2023 @ 11:00 AM
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Wed, Nov 8, 2023 @ 3:00 PM

Matt Graves Hannah de Jong
EMEA Director-IHT Kalypso
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Senior Solution Architect Kalypso
IE74 - The Industrial Metaverse: Rockwell Automation, Microsoft Explain the Journey to Immersive Reality
IE74 - The Industrial Metaverse: Rockwell Automation, Microsoft Explain the Journey to Immersive Reality

IE74 - The Industrial Metaverse: Rockwell Automation, Microsoft Explain the Journey to Immersive Reality

According to ABI Research, revenues for industrial digital twin, simulation and extended reality will hit $22.73 billion by 2025. Experts from Microsoft and Rockwell Automation will explain the basics of digital twins and the industrial metaverse and why it matters today. As other companies try to envision the metaverse for consumers, the industrial metaverse is already transforming how people design, manufacture and interact with their physical world. Learn how enterprises can unlock the potential of the industrial metaverse; What are digital twins? Why are people talking about metaverse today? What are major opportunities for manufacturers? What technologies are essential?

Tue, Nov 7, 2023 @ 2:00 PM
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Thur, Nov 9, 2023 @ 10:00 AM

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Brian Ding
Senior Manager
Sarah Loftus
Technical Innovation Lead Microsoft Consulting
PT12 - The Smart Way to Conserve Your Energy and the Environment
PT12 - The Smart Way to Conserve Your Energy and the Environment

PT12 - The Smart Way to Conserve Your Energy and the Environment

This session will explore digital solutions that provide you with a deeper visibility into performance and energy consumption – from the granular component level to the machine level to the enterprise level – enabling you to fine-tune energy consumption, based on real-time diagnostics and alerts.

Tue, Nov 7 2023 @ 9:00 AM
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Thur, Nov 9, 2023 @ 4:00 PM

MS Teams Picture Rodrigo Alves 1
Manager Kalypso
Frank Schirra
Frank Schirra
Business Manager, Sustainability Solutions Rockwell Automation
Cariappa Monaiah
Cariappa Monaiah
Chief Business Officer KnowledgeLens
PT52 - Taking Your DCS from Chasing Disturbances to Achieving Autonomous Operations
PT52 - Taking Your DCS from Chasing Disturbances to Achieving Autonomous Operations

PT52 - Taking Your DCS from Chasing Disturbances to Achieving Autonomous Operations

Looking to drive more value out of your process control system? Struggling with operator knowledge gaps putting your plant operations at risk? Model Predictive Control (MPC) leverages your existing regulatory control to optimize your process by layering models above your DCS to achieve better production, quality and profitability. Hear from Rockwell Automation on real case studies where process customers have applied MPC to drive value. Learn how MPC can help empower your operators to go from managing minute-to-minute process disturbances to achieving autonomous operations.

Tue, Nov 7, 2023 @ 1:00 PM
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Thur, Nov 9, 2023 @ 11:00 AM

Monica Chan Karma 2021 High Resolution 0034
Digital Solutions Consultant​ Kalypso
ESG Summit: Net-Zero Now
ESG Summit: Net-Zero Now

ESG Summit: Net-Zero Now

We believe in the power of possibility. Understanding that no company can tackle global climate challenges alone, true possibility lies in collaboration, working together to deliver new ESG solutions that make the world work better for people and planet. This exclusive Summit will provide you with access to knowledge exchanges and thought leadership conversations that can help you solve common industrial net-zero challenges around energy, water, and waste now.

Rodrigo Alves, Cariappa Monaiah

Mon, Nov 6, 2023 @ 12:00–5:00 PM

MS Teams Picture Rodrigo Alves 1
Manager Kalypso
Cariappa Monaiah
Cariappa Monaiah
Chief Business Officer KnowledgeLens

Related Thought Leadership

Get to Know Our Team

Meet some of the Kalypsonians who will be presenting sessions and showcasing our work on the Expo floor at Automation Fair. Connect with our thought leaders to discuss your goals, get inspired by some of the work they are doing and put a plan together to achieve the results you're targeting.

MS Teams Picture Rodrigo Alves 1
Manager
Chris Barnes Photo2
Senior Manager
Jeff Botsch Karma 2021 High Resolution 9931
Jeff Botsch
Senior Manager - Digital Solutions Consulting
Monica Chan Karma 2021 High Resolution 0034
Digital Solutions Consultant​
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Senior Solution Architect
David Comerford 2018
Senior Manager
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Brian Ding
Senior Manager
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Manager
Torrence Gibson headshot
Manager
Matt Graves Hannah de Jong
EMEA Director-IHT
Sachin Misra
Principal
Leo Moran
Senior Manager
Mithun Nagabhairava Karma 2021 High Resolutio Mithun Nagabhairava
Senior Manager
Selfie Kerryn Sakko
Regional Delivery Manager - APAC
Erin Shaffer headshot
Manager
Brian Taylor
Senior Manager