Smart connected operations leverage digital technologies across product development, manufacturing, operations, supply chain and service. Connecting these functions together forms a connected enterprise which unites and integrates information technology (IT) and operational technology (OT), resulting in a digital thread of information that spans the entire value chain.
Smart connected operations delivers measurable shareholder value by improving safety, increasing quality and optimizing factory performance.
We help manufacturers connect machines, devices, analytics and workers across the value chain to enable smart connected operations.
With smart connected operations, manufacturers can achieve significant financial benefits, including:
Increased production capacity
Reduced downtime events
Improved labor efficiency
Reduced maintenance cost
Reduced service call time
Increased asset utilization
Improved energy efficiency
Faster time to market
Smart Connected Operations Case Studies
Hear the latest use cases and learn how to get started in our on-demand Smart Connected Operations webinar series.
Reduce manufacturing cycle time and quality incidents with machine learning control.
Minimize downtime and drive efficiency with predictive maintenance at scale.
Improve product launches by connecting product development and manufacturing.
Improve efficiency and safety in field service operations.
High-Impact Pillars of Smart Connected Operations
Enable digital connectivity between R&D and manufacturing operations
Increase shop floor productivity through smart planning and scheduling for labor, materials and tooling to improve overall productivity
Design and validate manufacturing processes by authoring, re-using, validating and optimizing automation-design based on fully realistic kinematic behavior
Apply prescriptive machine learning algorithms to improve process control, production rate and product quality
Enable real-time metrics to drive OEE improvement and lean production management techniques
Transform maintenance and reliability of heavy industry assets with the application of industrial AI in fault detection and prognostics, increasing asset uptime and performance
Improve bottom-line, achieve sustainability goals through connected energy operations, smart facilities and product innovation
Apply augmented reality (AR) and object recognition to better enable centralized engineering support, safer repair work and rapid spare parts identification
Accelerating Digital Transformation with Smart Connected Operations Video Series
How We Help Clients Build Smart Connected Operations
Our smart connected operations approach focuses on leveraging digital technologies and data-driven analytics to drive more throughput. We apply our industry and domain knowledge, technical analytics, machine learning capability and business results frameworks to your environment to increase uptime, improve operational efficiency, reduce safety incidents and increase employee satisfaction.
Three-Phased Approach to Digitizing Your Operations
Mechanical to Digital
- Deploy IIoT platform
- Establish connected control system foundation
- Enable continuous improvement
Reactive to Predictive
- Optimize manufacturing monitoring and control systems with machine learning
- Improve manufacturing performance through predictive and prescriptive analytics
Organize to Scale
- Establish repeatable installation playbook and operating model
- Develop knowledge and skillsets in the organization to scale capability across manufacturing portfolio
The Kalypso Difference for Smart Connected Operations
We have deep experience delivering solutions for smart connected operations, connecting the factory, the field and the enterprise.
Enterprise OEE Deployment
Production Capacity Initiative
Closed Loop Distributed Control System
Augmented Reality Work Instructions
Industrial Digital Twin
IoT Industrial Automation
Industrial Machine Learning
Digital Product Creation
Power by the Hour Business Model
Machine Learning Predictive Maintenance
Asset Utilization OEE
Machine Learning Workforce Allocation
Smart Connected Operations Industry Expertise
Let's Get Started
We can help you digitize your operations to improve overall equipment effectiveness. We have deep experience delivering solutions for smart connected operations, connecting the factory, the field and the enterprise.